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Main
Date: 03 Feb 2007 09:24:19
From: vMike
Subject: PID problem solved
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I PID my LM a couple years ago. I fitted the PID in between the brew switch and the indicator light. I was kind of proud of myself until I read that it was a bad idea and the PID should be outside the machine away from the ambient heat inside the machine. Well it was a little too late for that. Recently, the temperature on the PID was getting erratic and finally got so erratic it was useless. I feared the worse, but with a bit of fiddling I suspected the thermocouple was bad. I determined this by disconnecting the line to the boiler by pulling the wire on the overload switch on the group head when the boiler was at room temp. I then moved and pulled on the thermocouple wire and bingo the temp on the PID started changing and as soon as I let go of the wire, the PID would stabilize again (at the wrong temperature) but it did stabilize. Repeat .. same outcome. So I bought a new thermocouple and bingo problem solved. I am sure the PID will eventually fail from the heat but I am on 2 years and still going strong. Just thought I would pass it on to others that might have a similar experience. Mike
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Date: 03 Feb 2007 11:42:11
From: daveb
Subject: Re: PID problem solved
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On Feb 3, 12:44 pm, "vMike" <MicZhaYel.GeoZr...@noYandZ.geZwaYrrenZ.com > wrote: > > Well I stripped off the outer sheathing covering the inside wires and > > there > > were no visible breaks or shorts in the two wires leading to the tip (mine > > was the type that was threaded right into the boiler) I have not taken > > apart the tip, but I suppose I could try to break it open and see if one > > of the solder connections came loose inside the needle. I think that is > > the only other possibly as the technology on a thermocouple is fairly > > simple. > > > Mike > > Update: I broke the tip of the thermocouple off and the inside of the tip > was full of crud. One of the lead was disintegrated. So it sounds like water > must have penetrated the tip. > > Mike how did water get in there?? and was it home-made? dave www.hitechespresso.com
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Date: 03 Feb 2007 15:16:56
From: vMike
Subject: Re: PID problem solved
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"daveb" <davebobblane@gmail.com > wrote in message news:1170531731.249457.230660@a75g2000cwd.googlegroups.com... > > > > On Feb 3, 12:44 pm, "vMike" > <MicZhaYel.GeoZr...@noYandZ.geZwaYrrenZ.com> wrote: >> > Well I stripped off the outer sheathing covering the inside wires and >> > there >> > were no visible breaks or shorts in the two wires leading to the tip >> > (mine >> > was the type that was threaded right into the boiler) I have not taken >> > apart the tip, but I suppose I could try to break it open and see if >> > one >> > of the solder connections came loose inside the needle. I think that is >> > the only other possibly as the technology on a thermocouple is fairly >> > simple. >> >> > Mike >> >> Update: I broke the tip of the thermocouple off and the inside of the tip >> was full of crud. One of the lead was disintegrated. So it sounds like >> water >> must have penetrated the tip. >> >> Mike > > how did water get in there?? > > and was it home-made? > > dave > www.hitechespresso.com > It was a type J. Not homemade. The design of the thermocouple was a thread piece that screwed into the boiler. In the center was a tube about 3/16" in dia. a couple inches long and it had a 1/4" tip, which may even be some kind of solder. The two wires went into the tube and were soldered to the tip. I guess the high heat just broke it down. The tube and the tip exterior were fairly clean of scale. I had two previous original equipment thermal switches (not thermocouples) which failed also on fairly quickly and one after about a year. I think the heat just gets to these things and I am sure it will eventual get to the PID. Mike
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Date: 03 Feb 2007 15:40:46
From: jggall01
Subject: Re: PID problem solved
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On Sat, 3 Feb 2007 15:16:56 -0500, "vMike" <MicZhaYel.GeoZrgeY@noYandZ.geZwaYrrenZ.com > wrote: > >It was a type J. Not homemade. The design of the thermocouple was a thread >piece that screwed into the boiler. In the center was a tube about 3/16" in >dia. a couple inches long and it had a 1/4" tip, which may even be some >kind of solder. The two wires went into the tube and were soldered to the >tip. I guess the high heat just broke it down. The tube and the tip exterior >were fairly clean of scale. > Mike - Thanks for your trouble in passing this info along. As Barry pointed out, the iron wires in J t/c's are prone to rusting (although it isn't clear how, or if, water got to your's). I have seen corrosion on the cold end of J t/c's, too, at the controller body. All it takes is a little humidity. I think most folks are using type T these days. Jim -- Posted via a free Usenet account from http://www.teranews.com
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Date: 03 Feb 2007 20:27:26
From: Barry Jarrett
Subject: Re: PID problem solved
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On Sat, 3 Feb 2007 15:16:56 -0500, "vMike" <MicZhaYel.GeoZrgeY@noYandZ.geZwaYrrenZ.com > wrote: >It was a type J. Not homemade. The design of the thermocouple was a thread >piece that screwed into the boiler. In the center was a tube about 3/16" in >dia. a couple inches long and it had a 1/4" tip, which may even be some >kind of solder. The two wires went into the tube and were soldered to the >tip. I guess the high heat just broke it down. The tube and the tip exterior >were fairly clean of scale. > it sounds like it had an exposed junction... type J thermocouples have one wire of iron, so they should not be used in a constant immersion water environment.
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Date: 03 Feb 2007 11:45:58
From: jggall01
Subject: Re: PID problem solved
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On Sat, 3 Feb 2007 09:24:19 -0500, "vMike" <MicZhaYel.GeoZrgeY@noYandZ.geZwaYrrenZ.com > wrote: >..snip.. I feared the worse, but with a bit of fiddling I >suspected the thermocouple was bad. I determined this by disconnecting the >line to the boiler by pulling the wire on the overload switch on the group >head when the boiler was at room temp. I then moved and pulled on the >thermocouple wire and bingo the temp on the PID started changing and as soon >as I let go of the wire, the PID would stabilize again (at the wrong >temperature) but it did stabilize. Repeat .. same outcome. So I bought a >new thermocouple and bingo problem solved. > Mike - Did you ever figure out what went wrong with the old thermocouple? If there is some malignant thermocouple-eating enzyme in coffee, we would all sure like to know about it.... Kidding aside, there might be something valuable to be learned from a post-mortem on that sensor. Jim -- Posted via a free Usenet account from http://www.teranews.com
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Date: 03 Feb 2007 12:35:13
From: vMike
Subject: Re: PID problem solved
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"jggall01" <jggall01@yahoo.com > wrote in message news:vqe9s255hfg4j8c1bsjd29629k06q8sq1c@4ax.com... > On Sat, 3 Feb 2007 09:24:19 -0500, "vMike" > <MicZhaYel.GeoZrgeY@noYandZ.geZwaYrrenZ.com> wrote: > >>..snip.. I feared the worse, but with a bit of fiddling I >>suspected the thermocouple was bad. I determined this by disconnecting >>the >>line to the boiler by pulling the wire on the overload switch on the group >>head when the boiler was at room temp. I then moved and pulled on the >>thermocouple wire and bingo the temp on the PID started changing and as >>soon >>as I let go of the wire, the PID would stabilize again (at the wrong >>temperature) but it did stabilize. Repeat .. same outcome. So I bought a >>new thermocouple and bingo problem solved. >> > > Mike - > > Did you ever figure out what went wrong with the old thermocouple? If > there is some malignant thermocouple-eating enzyme in coffee, we would > all sure like to know about it.... > > Kidding aside, there might be something valuable to be learned from a > post-mortem on that sensor. > > Jim > > -- > Posted via a free Usenet account from http://www.teranews.com > Well I stripped off the outer sheathing covering the inside wires and there were no visible breaks or shorts in the two wires leading to the tip (mine was the type that was threaded right into the boiler) I have not taken apart the tip, but I suppose I could try to break it open and see if one of the solder connections came loose inside the needle. I think that is the only other possibly as the technology on a thermocouple is fairly simple. Mike
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Date: 03 Feb 2007 12:44:20
From: vMike
Subject: Re: PID problem solved
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> Well I stripped off the outer sheathing covering the inside wires and > there > were no visible breaks or shorts in the two wires leading to the tip (mine > was the type that was threaded right into the boiler) I have not taken > apart the tip, but I suppose I could try to break it open and see if one > of the solder connections came loose inside the needle. I think that is > the only other possibly as the technology on a thermocouple is fairly > simple. > > Mike > Update: I broke the tip of the thermocouple off and the inside of the tip was full of crud. One of the lead was disintegrated. So it sounds like water must have penetrated the tip. Mike
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Date: 03 Feb 2007 13:52:13
From: jggall01
Subject: Re: PID problem solved
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On Sat, 3 Feb 2007 12:44:20 -0500, "vMike" <MicZhaYel.GeoZrgeY@noYandZ.geZwaYrrenZ.com > wrote: >Update: I broke the tip of the thermocouple off and the inside of the tip >was full of crud. One of the lead was disintegrated. So it sounds like water >must have penetrated the tip. > Type J? -- Posted via a free Usenet account from http://www.teranews.com
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Date: 03 Feb 2007 07:52:36
From: bernie
Subject: Re: PID problem solved
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vMike wrote: > I PID my LM a couple years ago. I fitted the PID in between the brew switch > and the indicator light. I was kind of proud of myself until I read that it > was a bad idea and the PID should be outside the machine away from the > ambient heat inside the machine. Well it was a little too late for that. > Recently, the temperature on the PID was getting erratic and finally got so > erratic it was useless. I feared the worse, but with a bit of fiddling I > suspected the thermocouple was bad. I determined this by disconnecting the > line to the boiler by pulling the wire on the overload switch on the group > head when the boiler was at room temp. I then moved and pulled on the > thermocouple wire and bingo the temp on the PID started changing and as soon > as I let go of the wire, the PID would stabilize again (at the wrong > temperature) but it did stabilize. Repeat .. same outcome. So I bought a > new thermocouple and bingo problem solved. > > I am sure the PID will eventually fail from the heat but I am on 2 years and > still going strong. > > Just thought I would pass it on to others that might have a similar > experience. > > Mike > > I'm in the process of putting a pid on my LM 2gr this week. I was looking at the same problem and was wondering if anybody had placed it in the dry compartment on the left side of the drain compartment. I was thinking of cutting a hole either forward or facing to the left and then putting the controller in some sort of watertight bag or box. Is yours in a commercial setting and on 24/7? Bernie
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Date: 03 Feb 2007 17:55:21
From: Barry Jarrett
Subject: Re: PID problem solved
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On Sat, 03 Feb 2007 07:52:36 -0700, bernie <bdigman@zianet.com > wrote: > I'm in the process of putting a pid on my LM 2gr this week. I was >looking at the same problem and was wondering if anybody had placed it >in the dry compartment on the left side of the drain compartment. I was >thinking of cutting a hole either forward or facing to the left and then >putting the controller in some sort of watertight bag or box. Is yours >in a commercial setting and on 24/7? there are a few issues to consider: cutting that stainless on the lower fascia will be an absolute bear, although i have no doubts you'll figure out a way to do it (let me know when you do); the controller must stay dry, which may be a problem under the drip tray; and the controller must stay ventilated if the machine is to be on 24/7. i really need to finish those controller housings.... i'm doing one machine which will have real-time brew temp displays next to the brew buttons. i hope to have that done by the end of the month.
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Date: 03 Feb 2007 11:12:21
From: bernie
Subject: Re: PID problem solved
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Barry Jarrett wrote: > > there are a few issues to consider: cutting that stainless on the > lower fascia will be an absolute bear, although i have no doubts > you'll figure out a way to do it (let me know when you do); the > controller must stay dry, which may be a problem under the drip tray; > and the controller must stay ventilated if the machine is to be on > 24/7. I've not measured temps in the dry boxes adjacent to the drip tray, but I can't imagine them being too much above ambient. The bottom sheet metal on my AV is removeable so it may just come off as it is there for some gov't reg I'm sure. Prolly riveted. That would expose the entire bottom of the machine and I'm not sure of the downside of that in the environment I will be using it. Although they are college students, the boilers are boilers and the checklists say to clean often under the machine. Maybe a grill or screen. > > i really need to finish those controller housings.... Phttt. It isn't like you have been sitting eating bonbons. > > i'm doing one machine which will have real-time brew temp displays > next to the brew buttons. i hope to have that done by the end of the > month. Where are you putting the temp probes? And is the machine PID'd? That will just drive a pbtc nuts if they are looking at a temp differential between the controller display and real-time. You have a mean streak, Barry. Bernie
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Date: 03 Feb 2007 18:26:58
From: Barry Jarrett
Subject: Re: PID problem solved
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On Sat, 03 Feb 2007 11:12:21 -0700, bernie <bdigman@zianet.com > wrote: > I've not measured temps in the dry boxes adjacent to the drip tray, >but I can't imagine them being too much above ambient. the temp down there is fine, provided you don't mount it in an airtight box. ;) >metal on my AV is removeable so it may just come off as it is there for >some gov't reg I'm sure. Prolly riveted. That would expose the entire the panel on my 4-grp is riveted. >bottom of the machine and I'm not sure of the downside of that in the >environment I will be using it. Although they are college students, the >boilers are boilers and the checklists say to clean often under the >machine. Maybe a grill or screen. my home machine has no bottom panel and it has posed no problems. everything hot is up and away. make sure there's no wiring that can be contacted by a roving hand under the machine. the 4-grp panel has several round ventilation holes which are screened over. > Where are you putting the temp probes? And is the machine PID'd? That >will just drive a pbtc nuts if they are looking at a temp differential >between the controller display and real-time. the temp probes go in the banjo bolts (standard barry mod...). the machine will be PID'd, but that display will not be visible to the operator.
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Date: 03 Feb 2007 08:35:18
From: George_espresso
Subject: Re: PID problem solved
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2nd or 3rd try at this post... Sorry for the duplications, if any show up. Bernie, I have an early 2 gr. Linea circa 1989. I put my PID at the lower right under the drain tray pointing forward. I used a Watlow 96. It is a 1/16 DIN package and fits nicely there. I've been running it for over 2 years 24/7 without problems. The tray covers it completely, so no water problems. The only water issue I ever encountered was a couple of weeks ago when I needed to drain the steam boiler to change out the original heating element. I removed the screw below the sight glass and the water flow eventually overpowered the hose from the drain box to the carboy I drain into (I run my machine on a carboy because it sits on an island cabinet in my kitchen). It made a mess on the counter but the PID sat high and dry. The drain hose has a little high spot in it that I should correct... Someone posted SCCA pictures a couple of years ago that showed a Linea with the PID in the same spot. Looked nice, so I put mine there, too. I was going to try an underslung box like Paul Pratt used, but I like my results better. Hope this helps, George On Sat, 03 Feb 2007 07:52:36 -0700, bernie <bdigman@zianet.com > wrote: >vMike wrote: >> I PID my LM a couple years ago. I fitted the PID in between the brew switch >> and the indicator light. I was kind of proud of myself until I read that it >> was a bad idea and the PID should be outside the machine away from the >> ambient heat inside the machine. Well it was a little too late for that. >> Recently, the temperature on the PID was getting erratic and finally got so >> erratic it was useless. I feared the worse, but with a bit of fiddling I >> suspected the thermocouple was bad. I determined this by disconnecting the >> line to the boiler by pulling the wire on the overload switch on the group >> head when the boiler was at room temp. I then moved and pulled on the >> thermocouple wire and bingo the temp on the PID started changing and as soon >> as I let go of the wire, the PID would stabilize again (at the wrong >> temperature) but it did stabilize. Repeat .. same outcome. So I bought a >> new thermocouple and bingo problem solved. >> >> I am sure the PID will eventually fail from the heat but I am on 2 years and >> still going strong. >> >> Just thought I would pass it on to others that might have a similar >> experience. >> >> Mike >> >> > > I'm in the process of putting a pid on my LM 2gr this week. I was >looking at the same problem and was wondering if anybody had placed it >in the dry compartment on the left side of the drain compartment. I was >thinking of cutting a hole either forward or facing to the left and then >putting the controller in some sort of watertight bag or box. Is yours >in a commercial setting and on 24/7? >Bernie George Cameron Stockton, CA
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Date: 03 Feb 2007 16:29:28
From: Robert Harmon
Subject: Re: PID problem solved
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Howdy Bernie! I'm mounting a 1/32 DIN PID in the front panel of a Nuova Simonelli Mac Digit. The boiler takes up most of the interior space (it's a huge boiler for a 1-group) & I couldn't find a cool(ish), dry spot to mount the 'naked' PID. So, I bought a Hammond 1212 Panel Mount enclosure, sealed the slot in the back, added a grommet for the wiring (sealed it too), cut a hole in the enclosure to accommodate a 12V DC fan (smallest I could find but it requires a separate power source). I've tested it at 212F & the internal temp stays within the PID's limits. I don't have pics yet but I'll post them on ABC when I get some made. -- Robert (PID's? We don't need no stinking PID's. Ha, Ha, Ha!) Harmon http://tinyurl.com/pou2y http://tinyurl.com/psfob http://tinyurl.com/fkd6r "bernie" <bdigman@zianet.com > wrote in message news:45c4a1b5$1@nntp.zianet.com... > vMike wrote: >> I PID my LM a couple years ago. I fitted the PID in between the brew >> switch and the indicator light. I was kind of proud of myself until I >> read that it was a bad idea and the PID should be outside the machine >> away from the ambient heat inside the machine. Well it was a little too >> late for that. Recently, the temperature on the PID was getting erratic >> and finally got so erratic it was useless. I feared the worse, but with a >> bit of fiddling I suspected the thermocouple was bad. I determined this >> by disconnecting the line to the boiler by pulling the wire on the >> overload switch on the group head when the boiler was at room temp. I >> then moved and pulled on the thermocouple wire and bingo the temp on the >> PID started changing and as soon as I let go of the wire, the PID would >> stabilize again (at the wrong temperature) but it did stabilize. Repeat >> .. same outcome. So I bought a new thermocouple and bingo problem >> solved. >> >> I am sure the PID will eventually fail from the heat but I am on 2 years >> and still going strong. >> >> Just thought I would pass it on to others that might have a similar >> experience. >> >> Mike > > I'm in the process of putting a pid on my LM 2gr this week. I was > looking at the same problem and was wondering if anybody had placed it in > the dry compartment on the left side of the drain compartment. I was > thinking of cutting a hole either forward or facing to the left and then > putting the controller in some sort of watertight bag or box. Is yours in > a commercial setting and on 24/7? > Bernie
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Date: 03 Feb 2007 08:28:39
From: George_espresso
Subject: Re: PID problem solved
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Bernie, I have an early 2 gr. Linea circa 1989. I put my PID at the lower right under the drain tray pointing forward. I used a Watlow 96. It is a 1/16 DIN package and fits nicely there. I've been running it for over 2 years 24/7 without problems. The tray covers it completely, so no water problems. The only water issue I ever encountered was a couple of weeks ago when I needed to drain the steam boiler to change out the original heating element. I removed the screw below the sight glass and the water flow eventually overpowered the hose from the drain box to the carboy I drain into (I run my machine on a carboy because it sits on an island cabinet in my kitchen). It made a mess on the counter but the PID sat high and dry. The drain hose has a little high spot in it that I should correct... Someone posted SCCA pictures a couple of years ago that showed a Linea with the PID in the same spot. Looked nice, so I put mine there, too. I was going to try an underslung box like Paul Pratt used, but I like my results better. Hope this helps, George On Sat, 03 Feb 2007 07:52:36 -0700, bernie <bdigman@zianet.com > wrote: >vMike wrote: >> I PID my LM a couple years ago. I fitted the PID in between the brew switch >> and the indicator light. I was kind of proud of myself until I read that it >> was a bad idea and the PID should be outside the machine away from the >> ambient heat inside the machine. Well it was a little too late for that. >> Recently, the temperature on the PID was getting erratic and finally got so >> erratic it was useless. I feared the worse, but with a bit of fiddling I >> suspected the thermocouple was bad. I determined this by disconnecting the >> line to the boiler by pulling the wire on the overload switch on the group >> head when the boiler was at room temp. I then moved and pulled on the >> thermocouple wire and bingo the temp on the PID started changing and as soon >> as I let go of the wire, the PID would stabilize again (at the wrong >> temperature) but it did stabilize. Repeat .. same outcome. So I bought a >> new thermocouple and bingo problem solved. >> >> I am sure the PID will eventually fail from the heat but I am on 2 years and >> still going strong. >> >> Just thought I would pass it on to others that might have a similar >> experience. >> >> Mike >> >> > > I'm in the process of putting a pid on my LM 2gr this week. I was >looking at the same problem and was wondering if anybody had placed it >in the dry compartment on the left side of the drain compartment. I was >thinking of cutting a hole either forward or facing to the left and then >putting the controller in some sort of watertight bag or box. Is yours >in a commercial setting and on 24/7? >Bernie George Cameron Stockton, CA
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Date: 03 Feb 2007 08:25:19
From: George_espresso
Subject: Re: PID problem solved
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Bernie, I have an early 2 gr. Linea circa 1989. I put my PID at the lower right under the drain tray pointing forward. I used a Watlow 96. It is a 1/16 DIN package and fits nicely there. I've been running it for over 2 years 24/7 without problems. The tray covers it completely, so no water problems. The only water issue I ever encountered was a couple of weeks ago when I needed to drain the steam boiler to change out the original heating element. I removed the screw below the sight glass and the water flow eventually overpowered the hose from the drain box to the carboy I drain into (I run my machine on a carboy because it sits on an island cabinet in my kitchen). It made a mess on the counter but the PID sat high and dry. The drain hose has a little high spot in it that I should correct... Someone posted SCCA pictures a couple of years ago that showed a Linea with the PID in the same spot. Looked nice, so I put mine there, too. I was going to try an underslung box like Paul Pratt used, but I like my results better. Hope this helps, George On Sat, 03 Feb 2007 07:52:36 -0700, bernie <bdigman@zianet.com > wrote: >vMike wrote: >> I PID my LM a couple years ago. I fitted the PID in between the brew switch >> and the indicator light. I was kind of proud of myself until I read that it >> was a bad idea and the PID should be outside the machine away from the >> ambient heat inside the machine. Well it was a little too late for that. >> Recently, the temperature on the PID was getting erratic and finally got so >> erratic it was useless. I feared the worse, but with a bit of fiddling I >> suspected the thermocouple was bad. I determined this by disconnecting the >> line to the boiler by pulling the wire on the overload switch on the group >> head when the boiler was at room temp. I then moved and pulled on the >> thermocouple wire and bingo the temp on the PID started changing and as soon >> as I let go of the wire, the PID would stabilize again (at the wrong >> temperature) but it did stabilize. Repeat .. same outcome. So I bought a >> new thermocouple and bingo problem solved. >> >> I am sure the PID will eventually fail from the heat but I am on 2 years and >> still going strong. >> >> Just thought I would pass it on to others that might have a similar >> experience. >> >> Mike >> >> > > I'm in the process of putting a pid on my LM 2gr this week. I was >looking at the same problem and was wondering if anybody had placed it >in the dry compartment on the left side of the drain compartment. I was >thinking of cutting a hole either forward or facing to the left and then >putting the controller in some sort of watertight bag or box. Is yours >in a commercial setting and on 24/7? >Bernie George Cameron Stockton, CA
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Date: 03 Feb 2007 09:57:57
From: vMike
Subject: Re: PID problem solved
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"bernie" <bdigman@zianet.com > wrote in message news:45c4a1b5$1@nntp.zianet.com... > vMike wrote: >> I PID my LM a couple years ago. I fitted the PID in between the brew >> switch and the indicator light. I was kind of proud of myself until I >> read that it was a bad idea and the PID should be outside the machine >> away from the ambient heat inside the machine. Well it was a little too >> late for that. Recently, the temperature on the PID was getting erratic >> and finally got so erratic it was useless. I feared the worse, but with a >> bit of fiddling I suspected the thermocouple was bad. I determined this >> by disconnecting the line to the boiler by pulling the wire on the >> overload switch on the group head when the boiler was at room temp. I >> then moved and pulled on the thermocouple wire and bingo the temp on the >> PID started changing and as soon as I let go of the wire, the PID would >> stabilize again (at the wrong temperature) but it did stabilize. Repeat >> .. same outcome. So I bought a new thermocouple and bingo problem >> solved. >> >> I am sure the PID will eventually fail from the heat but I am on 2 years >> and still going strong. >> >> Just thought I would pass it on to others that might have a similar >> experience. >> >> Mike > > I'm in the process of putting a pid on my LM 2gr this week. I was > looking at the same problem and was wondering if anybody had placed it in > the dry compartment on the left side of the drain compartment. I was > thinking of cutting a hole either forward or facing to the left and then > putting the controller in some sort of watertight bag or box. Is yours in > a commercial setting and on 24/7? > Bernie Mine is a Linea 1 group on 24/7 I saw one that someone put underneath between the group head and the hot water wand and it looked good but I would wonder about water ruining it. This is the link. (it is a Rancilio) www.hitechespresso.com Mike
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