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Date: 24 Sep 2006 20:13:23
From: Alan
Subject: can someone explain "false pressure" ?
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Every once in a while, I hear references made to opening the steam valve a bit to get rid of "false pressure" before pulling the shot. This question may betray my ignorance, but what is meant by "false" pressure? I mean, pressure is pressure, isn't it? I'd love to know, first of all, what it is, and secondly, why it's desirable to get rid of it. Thank you for your answers.
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Date: 25 Sep 2006 18:27:07
From: Paul Pratt
Subject: Re: can someone explain "false pressure" ?
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Danny wrote: > I->Ian wrote: > > > > > An old wives tale: > > > > Probably a corruption of: > > > > The HX cooling flush. > > > -snip- > > Absolutely untrue. > > False pressure is very real - it turns the pressurestat off, and > boiler pressure appears to be at the setpoint, until the steam wand is > opened, when all pressure dissapears until replaced with steam > pressure (on machines with no FPV). Yup. All my machines pre- late 1980's do not have vacuum breakers and as such I do exactly as you do. This morning i'm using a 2 group from the 70's. After switching it on I'll return about 5 mins later and bleed off the steam boiler and then leave it for half an hour. Some modern fully auto machines bleed off the pressure without a VB by opening either the hot water or steam solenoid. About 10 mins after being turned on you will then hear a blip every 30 secs. This will happen about half a dozen times and then the steam will build up. I think they don't use VB's on these machines to stop steam going into the machine as it is so compact in there and there is a risk of shorting components. Paul
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Date: 25 Sep 2006 18:07:29
From: I->Ian
Subject: Re: can someone explain "false pressure" ?
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On Sun, 24 Sep 2006 20:13:23 GMT, "Alan" <in_flagrante@hotmail.com > wrote: >Every once in a while, I hear references made to opening the steam valve a >bit to get rid of "false pressure" before pulling the shot. >This question may betray my ignorance, but what is meant by "false" >pressure? I mean, pressure is pressure, isn't it? I'd love to know, first >of all, what it is, and secondly, why it's desirable to get rid of it. Thank >you for your answers. > An old wives tale: Probably a corruption of: The HX cooling flush. OR Bleeding steam pressure after steaming from single boiler machines, like Silvia. OR Temp surfing on machines with notoriously poor temperature regulation, like Silvia. OR Black magic to wake up a sticky pStat. Gas pressure is related to temperature, not the composition of the gas, at least at the temperatures and pressures in question, if I remember my physics. There will be some striation of temperature in the 'air' as the boiler heats, but that will rapidly disappear as thermal equilibrium is attained. The water molecules escaping the liquid water will transfer some energy to the existing air and water 'blanket mixture', heating it. The higher energy water molecules will rise to the top of the space, forcing the cooler 'air' to the bottom and into contact with the hot water, where the 'air' will be heated and rise to the top to replace the now cooler water molecule that has transferred some energy to the boiler wall. As the 'air' heats it will mix with the steam and the mixture will very soon be homogenous. As far as 'bleeding' the pStat pipe, assuming the vac breaker is functioning: There will be a mix of air and water vapor in the pipe. As boiler pressure builds, this mixture will be forced up the pipe and intermixed with the air and steam from the boiler. Assuming a movable blockage in the pStat pipe preventing the mixing of the steam and 'air', at 1bar boiler pressure [2bar absolute], the blockage would be 1/2 way up the pipe. If you bleed the boiler to .5bar [1.5bar absolute], the blockage would be stil be 25% of the way up the pipe. To evacuate the pipe, the pressure would have to drop to 0bar absolute. With a failed vacuum breaker and without a pump to evacuate the boiler, there will still be significant gas pressure at room temperature inside the boiler due to the temperature of the water.
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Date: 25 Sep 2006 20:04:09
From: Danny
Subject: Re: can someone explain "false pressure" ?
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I- >Ian wrote: > > An old wives tale: > > Probably a corruption of: > > The HX cooling flush. > -snip- Absolutely untrue. False pressure is very real - it turns the pressurestat off, and boiler pressure appears to be at the setpoint, until the steam wand is opened, when all pressure dissapears until replaced with steam pressure (on machines with no FPV). I have two identical machines, one with a FPV and one without. The equipped machine reaches correct boiler pressure, with full steaming ability, whereas the non-eqipped machine requires a couple of openings of the steam wand before true steam pressure is present. -- Regards, Danny http://www.gaggia-espresso.com (a purely hobby site) http://www.malabargold.co.uk (UK/EU ordering for Malabar Gold blend)
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Date: 25 Sep 2006 14:45:14
From: Jack Denver
Subject: Re: can someone explain "false pressure" ?
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No its not a wive's tale and it has nothing to do with the cooling flush or single boiler machines or temp surfing. You remember your physics wrong. A boiler with a mixture of atmospheric pressure air and steam in it behaves differently than a boiler with pure steam. It is a real phenomena that exists in machines that don't have a (functioning) vacuum breaker, such as my Oscar (and my Elli before that). Until you "burp" the air out the steam wand the air pressure in the boiler confused the pstat and the machine does not heat up fully. Try this though experiment to understand why: Imagine that you have a vacuum pump hooked up to your espresso machine and the pstat is set at 1.2 bar (gauge). You evacuate all the air from the boiler and capture it in a balloon. Now you heat the boiler until .2 bar (gauge pressure ) of steam pressure is achieved. Now you switch the vacuum pump into reverse and you pump all the air from the balloon back into the boiler. What happens to the pressure inside the boiler? (The boiler has the same amount of air in it that it had to begin with). "I- >Ian" <someone@nowhere.com> wrote in message news:9d2gh2liejtjcj5ka8o9t7hs5nnfkdjnst@4ax.com... > On Sun, 24 Sep 2006 20:13:23 GMT, "Alan" <in_flagrante@hotmail.com> > wrote: > >>Every once in a while, I hear references made to opening the steam valve a >>bit to get rid of "false pressure" before pulling the shot. >>This question may betray my ignorance, but what is meant by "false" >>pressure? I mean, pressure is pressure, isn't it? I'd love to know, first >>of all, what it is, and secondly, why it's desirable to get rid of it. >>Thank >>you for your answers. >> > > An old wives tale: > > Probably a corruption of: > > The HX cooling flush. > > OR > Bleeding steam pressure after steaming from single boiler machines, > like Silvia. > > OR > Temp surfing on machines with notoriously poor temperature regulation, > like Silvia. > > OR > Black magic to wake up a sticky pStat. > > Gas pressure is related to temperature, not the composition of the > gas, at least at the temperatures and pressures in question, if I > remember my physics. > > There will be some striation of temperature in the 'air' as the boiler > heats, but that will rapidly disappear as thermal equilibrium is > attained. The water molecules escaping the liquid water will transfer > some energy to the existing air and water 'blanket mixture', heating > it. The higher energy water molecules will rise to the top of the > space, forcing the cooler 'air' to the bottom and into contact with > the hot water, where the 'air' will be heated and rise to the top to > replace the now cooler water molecule that has transferred some energy > to the boiler wall. As the 'air' heats it will mix with the steam and > the mixture will very soon be homogenous. > > As far as 'bleeding' the pStat pipe, assuming the vac breaker is > functioning: There will be a mix of air and water vapor in the pipe. > As boiler pressure builds, this mixture will be forced up the pipe and > intermixed with the air and steam from the boiler. Assuming a movable > blockage in the pStat pipe preventing the mixing of the steam and > 'air', at 1bar boiler pressure [2bar absolute], the blockage would be > 1/2 way up the pipe. If you bleed the boiler to .5bar [1.5bar > absolute], the blockage would be stil be 25% of the way up the pipe. > To evacuate the pipe, the pressure would have to drop to 0bar > absolute. With a failed vacuum breaker and without a pump to evacuate > the boiler, there will still be significant gas pressure at room > temperature inside the boiler due to the temperature of the water. >
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Date: 25 Sep 2006 21:20:37
From: I->Ian
Subject: Re: can someone explain "false pressure" ?
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On Mon, 25 Sep 2006 14:45:14 -0400, "Jack Denver" <nunuvyer@netscape.net > wrote: > Until you "burp" the air out the steam > wand the air pressure in the boiler confused the pstat and the machine does > not heat up fully. Presumably, you only have to do this once when the machine is new? Assuming a sealed HX system, once the air is 'removed' from the boiler and no new water is introduced, without a VacBrkValve, the system will remain purged and only temperature change will effect a pressure difference in the boiler. With a single boiler machine, each time fresh water is loaded, some disolved air will escape, polluting the steam. After how many shots must one repurge the system to purify the steam? Purging steam is lowering the pressure, causing the pStat to turn on and add heat to the boiler a little more quickly. Assuming a good pStat and sufficient time, it would arrive there on its own. Burping steam pressure just before pulling a shot is upsetting the equilibrium and forcing the pStat to turn the element on. This may have advantages on specific machines. >Try this though experiment to understand why: Imagine that you have a vacuum >pump hooked up to your espresso machine and the pstat is set at 1.2 bar >(gauge). You evacuate all the air from the boiler and capture it in a >balloon. Now you heat the boiler until .2 bar (gauge pressure ) of steam >pressure is achieved. Now you switch the vacuum pump into reverse and you >pump all the air from the balloon back into the boiler. What happens to the >pressure inside the boiler? (The boiler has the same amount of air in it >that it had to begin with). [g = gauge, a = absolute pressure in bar] Cold 0g 1a Evac boiler -1g 0a Heat boiler 0.2g 1.2a Add air back 1.2g 2.2a ignoring pressure difference to the temperature differences in the air. When you evac the boiler, you remove a mass of air with a density directly related to the temperature. It contains a certain amount of energy. If you add enough air @ 240F back to raise the pressure to 1.2g there will be some air left in the balloon. But you have supplied energy to the system to raise the temperature of the air extracted at room temp. If you add all the air back, the pressure will be higher, the pStat will shut off, the water will cool, some of the water vapor gas will go back to liquid, the pressure will drop, the pStat will turn on and raise the water temperature until equilibrium is restored. While there is certainly a difference in the specific heat of dry air and pure steam, the likelihood of flushing all air from the system and the ability of a typical pStat to react leaves me unconvinced that any of the pressure is "false".
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Date: 26 Sep 2006 06:27:28
From: Danny
Subject: Re: can someone explain "false pressure" ?
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I- >Ian wrote: > On Mon, 25 Sep 2006 14:45:14 -0400, "Jack Denver" > <nunuvyer@netscape.net> wrote: > > >>Until you "burp" the air out the steam >>wand the air pressure in the boiler confused the pstat and the machine does >>not heat up fully. > > > Presumably, you only have to do this once when the machine is new? > > Assuming a sealed HX system, once the air is 'removed' from the boiler > and no new water is introduced, without a VacBrkValve, the system will > remain purged and only temperature change will effect a pressure > difference in the boiler. > > With a single boiler machine, each time fresh water is loaded, some > disolved air will escape, polluting the steam. After how many shots > must one repurge the system to purify the steam? > > Purging steam is lowering the pressure, causing the pStat to turn on > and add heat to the boiler a little more quickly. Assuming a good > pStat and sufficient time, it would arrive there on its own. > > Burping steam pressure just before pulling a shot is upsetting the > equilibrium and forcing the pStat to turn the element on. This may > have advantages on specific machines. I think you misunderstand. False pressure only builds when a machine is switched on from cold. Once up to temperature it won't occur. -- Regards, Danny http://www.gaggia-espresso.com (a purely hobby site) http://www.malabargold.co.uk (UK/EU ordering for Malabar Gold blend)
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Date: 25 Sep 2006 17:53:33
From: Jack Denver
Subject: Re: can someone explain "false pressure" ?
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If you ever worked with a machine without a vacuum breaker you'd be convinced. See Danny's post. The phenomenon is real and quite obvious - the false pressure shuts the pstat off prematurely before the machine is at full temp (there's 1.2 bar of total pressure in the boiler but the temperature only corresponds to .2 bar gauge of steam pressure). When you purge the false pressure the machine omits a little burp of mixed steam/air , the "false" pressure in the machine drops instantly to near 0 gauge because the water is barely above boiling, the pstat kicks back on and then it takes a while to heat back up to "true" pressure. It's very obvious when you see it happening. "I- >Ian" <someone@nowhere.com> wrote in message news:atbgh21tp3kgmmr4rlm08maln4fb195chg@4ax.com... > > While there is certainly a difference in the specific heat of dry air > and pure steam, the likelihood of flushing all air from the system and > the ability of a typical pStat to react leaves me unconvinced that any > of the pressure is "false".
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Date: 28 Sep 2006 19:11:44
From: jggall01
Subject: Re: can someone explain "false pressure" ?
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I- >Ian wrote: > Since we're stating the obvious, a cylindrical object is stronger in > compression than in tension. ;-) > Not usually true. Metal shell structures whose walls are "thin" relative to the diameter will fail in compression, initiated by buckling, at a much smaller membrane force than that required to fail them in tension. Unless the walls of the cylinder are quite thick, instability (buckling) will cause failure to occur at a stress that is well below the strength of the metal. If the boiler were constructed of unreinforced concrete, your statement could be true ;-) JGG
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Date: 29 Sep 2006 21:57:08
From: I->Ian
Subject: Re: can someone explain "false pressure" ?
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On 28 Sep 2006 19:11:44 -0700, "jggall01" <jggall01@yahoo.com > wrote: >I->Ian wrote: > >> Since we're stating the obvious, a cylindrical object is stronger in >> compression than in tension. ;-) >> > >Not usually true. Metal shell structures whose walls are "thin" >relative to the diameter will fail in compression, initiated by >buckling, at a much smaller membrane force than that required to fail >them in tension. Unless the walls of the cylinder are quite thick, >instability (buckling) will cause failure to occur at a stress that is >well below the strength of the metal. > >If the boiler were constructed of unreinforced concrete, your statement >could be true ;-) > >JGG I was thinking subines or was I thinking? Removing the other shoe....
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Date: 29 Sep 2006 23:49:33
From: Steve Ackman
Subject: Re: can someone explain "false pressure" ?
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In <ij5rh295a0aauq1vacv4u8n5vfgl00ubfo@4ax.com >, on Fri, 29 Sep 2006 21:57:08 GMT, I- >Ian wrote: > On 28 Sep 2006 19:11:44 -0700, "jggall01" <jggall01@yahoo.com> wrote: > >>I->Ian wrote: >> >>> Since we're stating the obvious, a cylindrical object is stronger in >>> compression than in tension. ;-) >>> >> >>Not usually true. Metal shell structures whose walls are "thin" >>relative to the diameter will fail in compression, initiated by >>buckling, at a much smaller membrane force than that required to fail >>them in tension. Unless the walls of the cylinder are quite thick, >>instability (buckling) will cause failure to occur at a stress that is >>well below the strength of the metal. >> >>If the boiler were constructed of unreinforced concrete, your statement >>could be true ;-) >> >>JGG > > I was thinking subines or was I thinking? > > Removing the other shoe.... Boilers don't have bulkheads and frames.
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Date: 28 Sep 2006 23:21:16
From: Jack Denver
Subject: Re: can someone explain "false pressure" ?
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Like this: http://onewest.net/~garywl/Pic1Jun00.jpg "The tank car in the attached photos is ....a general purpose LPG car that was being steam cleaned to prepare it for some maintenance work. The job was still in progress at the end of the shift so the employee decided to block it in. Problem was there was no vacuum relief." I imagine an LPG car is built to withstand positive pressure greater than 1 bar, at least I hope so. "jggall01" <jggall01@yahoo.com > wrote in message news:1159495904.652132.312710@m7g2000cwm.googlegroups.com... > I->Ian wrote: > >> Since we're stating the obvious, a cylindrical object is stronger in >> compression than in tension. ;-) >> > > Not usually true. Metal shell structures whose walls are "thin" > relative to the diameter will fail in compression, initiated by > buckling, at a much smaller membrane force than that required to fail > them in tension. Unless the walls of the cylinder are quite thick, > instability (buckling) will cause failure to occur at a stress that is > well below the strength of the metal. > > If the boiler were constructed of unreinforced concrete, your statement > could be true ;-) > > JGG >
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Date: 26 Sep 2006 01:18:23
From: I->Ian
Subject: Re: can someone explain "false pressure" ?
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> >(there's 1.2 bar of total pressure in the boiler but the temperature >only corresponds to .2 bar gauge of steam pressure) Are you saying the gauge reads 1.2bar [in which case the "total pressure" is 2.2bar] and the water temperature is at 0.2bar? That's a ~35°F temperature differential !! >When you purge the >false pressure the machine omits a little burp of mixed steam/air , the >"false" pressure in the machine drops instantly to near 0 gauge because the >water is barely above boiling, the pstat kicks back on and then it takes a >while to heat back up to "true" pressure. It's very obvious when you see it >happening. I could see this happening if the machine got considerably colder than normal ambient temperature or was exposed to higher than normal atmospheric pressure. The seals meant to keep the steam in could allow higher external pressure to leak into the boiler. In this case, the boiler would be pre pressurized and the pStat would shut off early as described. Releasing the pressure would allow the overpressure to escape and the pressure would drop to that supported by the water temperature. I could also see the heater boiling up a head of steam due to localized heating and until the whole unit is up to temp, the water temp could be lower. Burping this pressure would force the pStat back on. On a machine with a VacBrk, no pressure at all is built until the unit is quite hot. The boiler, plumbing and group are much closer to operating temperature, so there is less heat load on the boiler once pressure starts to build. The boiler water is more agitated due to more steam formed and bubbled off and therefore much closer throughout to normal operating temperature. A higher temperature may also have some effect on the pStat mechanics due to lubrication stiction and mechanical friction due to thermal expansion. In response to the OP, can we agree on : The pressure is not "false", it's just the rest of machine has not caught up to the boiler pressure. Burping the pressure is a method to accelerate the ramp up to operating temperature, a temperature it would achieve eventually without the burp. Whether or not it is of any benefit depends hugely on the machine type.
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Date: 26 Sep 2006 03:37:18
From: Barry Jarrett
Subject: Re: can someone explain "false pressure" ?
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On Tue, 26 Sep 2006 01:18:23 GMT, "I- >Ian" <someone@nowhere.com> wrote: >In response to the OP, can we agree on : >The pressure is not "false", it's just the rest of machine has not >caught up to the boiler pressure. Burping the pressure is a method to >accelerate the ramp up to operating temperature, a temperature it >would achieve eventually without the burp. No. This is not correct. An unburped machine will sit at the setpoint pressure, but at an undesireably low temperature, until such time as the air is vented from the boiler. Dalton's law of partial pressures: For a mixture of gases in any container, the total pressure exerted is the sum of the pressures that each gas would exert if it were alone. The problem arises because the partial pressure of air increases as the machine warms so the combination of air pressure and water vapor pressure cause the pstat to cycle at a significantly lower temperature than if the boiler were full of water vapor alone.
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Date: 26 Sep 2006 17:15:49
From: I->Ian
Subject: Re: can someone explain "false pressure" ?
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On Tue, 26 Sep 2006 03:37:18 GMT, Barry Jarrett <barry@rileys-coffee.com > wrote: >Dalton's law of partial pressures: For a mixture of gases in any >container, the total pressure exerted is the sum of the pressures that >each gas would exert if it were alone. The problem arises because the >partial pressure of air increases as the machine warms so the >combination of air pressure and water vapor pressure cause the pstat >to cycle at a significantly lower temperature than if the boiler were >full of water vapor alone. I'm fully cognizant of Dalton's Law, it's just been too long for me to remember whether the partial pressure is due to molecular mass or specific heat of the gas at temperature. The molecular weights are higher for N², O² than H²O, so I suspect its due to specific heat. The specific heat for H²O is almost double that of dry air at 400°K The 'air' is going to be fairly saturated to start with as it is an almost closed system over a water bath. The sticky bit in the explaination is the idea that one can completely purge the 'air' from the boiler with a 'burp' and end up with a 100% steam cushion and that the unit will immediately start it's ramp to normal operating temperature. Of course if one is repeatedly steaming, which no one has yet mentioned, the gas mixture would eventually approach 100% steam and the water temperature would rise incrementally with each steam bleed. Thanks for the education. ;-) "The difference between theory and practise is... ...that in theory there is no difference."
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Date: 27 Sep 2006 03:07:16
From: Barry Jarrett
Subject: Re: can someone explain "false pressure" ?
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i happen to have a temp probe in the steam boiler of my home zocco. i've just turned the machine off, and when it has cooled, i'll clamp the vac breaker closed and datalog the boiler temp as it heats up.
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Date: 27 Sep 2006 08:34:13
From: GeeDubb
Subject: Re: can someone explain "false pressure" ?
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"Barry Jarrett" <barry@rileys-coffee.com > wrote in message news:qjqjh2pi71haecc1araple23d55k1816u7@4ax.com... > > i happen to have a temp probe in the steam boiler of my home zocco. > i've just turned the machine off, and when it has cooled, i'll clamp > the vac breaker closed and datalog the boiler temp as it heats up. > What will clamping the vb do? Isn't the vb there to open when the boiler is cooling to prevent boiler collapse? The vb on my Unic closes at some low pressure when the boiler is heating which requires later burping to speed up the heating process. If I were to not burp it would just take longer to come to operating temperature as the p-stat would still cycle. I suppose clamping the vb would maximize the false pressure phenomenon so maybe I just answered my own question.......... Maybe a good comparison would be to heat up the zocco several ways, clamped vb-no burp, clamp vb-burp, unclamped vb-no burp, unclamped vb-burp, of course all this in your spare time, to see how long it takes to reach operating temperature. Gary
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Date: 28 Sep 2006 04:34:29
From: Barry Jarrett
Subject: Re: can someone explain "false pressure" ?
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On Wed, 27 Sep 2006 08:34:13 -0700, "GeeDubb" <geedubb@qwest.net > wrote: >What will clamping the vb do? Isn't the vb there to open when the boiler is >cooling to prevent boiler collapse? The vb on my Unic closes at some low >pressure when the boiler is heating which requires later burping to speed up >the heating process. If I were to not burp it would just take longer to >come to operating temperature as the p-stat would still cycle. I suppose >clamping the vb would maximize the false pressure phenomenon so maybe I just >answered my own question.......... > i let the machine cool down with the vac breaker "normal". then i removed the vac breaker cap, and replaced it with a modified cap which has had the hole on top silver soldered closed. the machine has been through a couple of pstat cycles already. i just vented out the steam wand, down to 1 bar, and it's reheating now. data later. --barry "floors & paint this weekend"
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Date: 27 Sep 2006 18:08:31
From: I->Ian
Subject: Re: can someone explain "false pressure" ?
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On Wed, 27 Sep 2006 08:34:13 -0700, "GeeDubb" <geedubb@qwest.net > wrote: > Isn't the vb there to open when the boiler is >cooling to prevent boiler collapse? If the boiler were to collapse with +1bar on the outside, it would probably explode with +1bar on the inside
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Date: 28 Sep 2006 05:11:26
From: Barry Jarrett
Subject: Re: can someone explain "false pressure" ?
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graph is on a.b.c. or, here's the raw data, one second intervals, deg. F: 75.4 75.4 75.4 76.2 77.9 79.5 80.5 81.8 82.9 84.3 85.8 88.1 89.2 91.4 92.9 94.5 96 97.8 99.7 101.9 104.5 106.5 108.8 110.7 111.9 114.3 117.5 118.8 122 124.6 126.4 129 132 134.4 137.8 140.2 143.1 145.7 148.5 150.3 152.7 155.6 158.5 160.8 163 165.7 167.6 170.5 173 174.4 177.4 179.4 181.9 183.9 186.3 189.5 191 193.8 195.8 198 201.2 202.5 204.7 206.3 208.6 210 212.8 214.9 217.7 218.4 220.8 222.5 224.2 226.1 227.5 229.8 232.6 234.3 234.6 234.5 230.5 229.5 229.7 229.5 229.1 230.1 229.9 229.2 229.7 230.1 229.2 228.6 228.9 229.4 228.4 228 227.3 229.1 230.8 232.6 236 237.7 238.9 240.5 241.7 243.3 244.8 245.4 245 244.1 242.2 241.8 241.3 241.1 239.5 239.7 239.2 240.7 240.2 240.2 240 240.1 239.2 239.1 238.8 238.5 238.6 237.2 240.2 241.8 243.4 244.6 245.9 247.1 247.9 249 249.8 250.8 251.3 251.6 248.2 245 245.5 244.2 245.4 247.1 248.9 250.5 252.2 253.7 255.4 256.9 258.5 259.4 258.7 257.9 257 256.3 256.1 255.5 255.2 255 254.8 254.8 254.6 254.3 256.5 257.9 257.4 256.6 255.7 255.1 255.4 257.9 257.4 256.7 255.5 255.4 255.4 256.9 256.9 256.2 256.2 257.8 257.2 256.5 255.6 255.3 255.7 257.5 256.8 256 257.1 257.2 256.5 255.6 255.3 256.4 258.1 257.4 256.8 255.9 255.4 255.2
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Date: 28 Sep 2006 01:54:35
From: Johnny
Subject: Re: can someone explain "false pressure" ?
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"Barry Jarrett" <barry@rileys-coffee.com > wrote in message news:hammh2tgbqrg4qkc9ogpks3qptbnu3op64@4ax.com... > > graph is on a.b.c. > > or, here's the raw data, one second intervals, deg. F: > > 75.4 <snip/ > thanks for the data Barry. is that the pstat kicking out initially at 234.5F/1.25 mins and then back in at 227/~1.6mins ?
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Date: 28 Sep 2006 14:42:59
From: Barry Jarrett
Subject: Re: can someone explain "false pressure" ?
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On Thu, 28 Sep 2006 01:54:35 -0700, "Johnny" <removethis.huuanito@hotmail.com > wrote: > >thanks for the data Barry. >is that the pstat kicking out initially at 234.5F/1.25 mins and then back in >at 227/~1.6mins ? > > crap, that didn't even sink into my brain last night. the datalogger must have been recording at 10 second intervals.... no way that thing heated up in a minute and a half; i stood down there way longer than that!! --barry "new datalogger + no spare time = boo boos"
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Date: 28 Sep 2006 04:28:28
From: Barry Jarrett
Subject: Re: can someone explain "false pressure" ?
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On Wed, 27 Sep 2006 18:08:31 GMT, "I- >Ian" <someone@nowhere.com> wrote: >On Wed, 27 Sep 2006 08:34:13 -0700, "GeeDubb" <geedubb@qwest.net> >wrote: > >> Isn't the vb there to open when the boiler is >>cooling to prevent boiler collapse? > >If the boiler were to collapse with +1bar on the outside, it would >probably explode with +1bar on the inside uh, no. --barry "birthday balloons litter the house"
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Date: 28 Sep 2006 17:20:24
From: I->Ian
Subject: Re: can someone explain "false pressure" ?
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dblValue = dblValue / dblRefCurrent On Thu, 28 Sep 2006 04:28:28 GMT, Barry Jarrett <barry@rileys-coffee.com > wrote: >On Wed, 27 Sep 2006 18:08:31 GMT, "I->Ian" <someone@nowhere.com> >wrote: > > >On Wed, 27 Sep 2006 08:34:13 -0700, "GeeDubb" <geedubb@qwest.net> > >wrote: > > > >> Isn't the vb there to open when the boiler is > >>cooling to prevent boiler collapse? > > > >If the boiler were to collapse with +1bar on the outside, it would > >probably explode with +1bar on the inside > >uh, no. There is identical force on the inside or the outside if there is a 1bar delta across the metal. A boiler flimsy enough to collapse with +1bar on the outside would not give me a warm and fuzzy feeling. > >--barry "birthday balloons litter the house"
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Date: 28 Sep 2006 17:37:55
From: Jack Denver
Subject: Re: can someone explain "false pressure" ?
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If you were talking about a flat membrane dividing a box in half, it wouldn't make any difference whether 1 side of the membrane was at 1 bar and the other in vacuum, or if 1 side was at atmos. and the other was at 2 bar. But, you are talking about a boiler with a specific shape (generally cylindrical) - The boiler walls have different stresses when under pressure (generally tension) and under vacuum (mostly compression) and may be stronger in one that the other. "I- >Ian" <someone@nowhere.com> wrote in message news:gi0oh21btvb1ve03ncjk9onpimh80ikga4@4ax.com... > dblValue = dblValue / dblRefCurrent > On Thu, 28 Sep 2006 04:28:28 GMT, Barry Jarrett > <barry@rileys-coffee.com> wrote: > >>On Wed, 27 Sep 2006 18:08:31 GMT, "I->Ian" <someone@nowhere.com> >>wrote: >> >> >On Wed, 27 Sep 2006 08:34:13 -0700, "GeeDubb" <geedubb@qwest.net> >> >wrote: >> > >> >> Isn't the vb there to open when the boiler is >> >>cooling to prevent boiler collapse? >> > >> >If the boiler were to collapse with +1bar on the outside, it would >> >probably explode with +1bar on the inside >> >>uh, no. > > There is identical force on the inside or the outside if there is a > 1bar delta across the metal. > > A boiler flimsy enough to collapse with +1bar on the outside would not > give me a warm and fuzzy feeling. > > >> >>--barry "birthday balloons litter the house"
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Date: 28 Sep 2006 22:41:58
From: I->Ian
Subject: Re: can someone explain "false pressure" ?
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On Thu, 28 Sep 2006 17:37:55 -0400, "Jack Denver" <nunuvyer@netscape.net > wrote: >But, you are talking about a boiler with a specific shape (generally >cylindrical) - The boiler walls have different stresses when under pressure >(generally tension) and under vacuum (mostly compression) and may be >stronger in one that the other. Since we're stating the obvious, a cylindrical object is stronger in compression than in tension. ;-) Any boiler unable to withstand a severe over or underpressure without mechanical distortion is too flimsy and probably a safety hazard.
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Date: 29 Sep 2006 08:05:46
From: Sheldon T. Hall - DO NOT MAIL
Subject: Re: can someone explain "false pressure" ?
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On Thu, 28 Sep 2006 22:41:58 GMT, "I- >Ian" <someone@nowhere.com> wrote: >On Thu, 28 Sep 2006 17:37:55 -0400, "Jack Denver" ><nunuvyer@netscape.net> wrote: > >>But, you are talking about a boiler with a specific shape (generally >>cylindrical) - The boiler walls have different stresses when under pressure >>(generally tension) and under vacuum (mostly compression) and may be >>stronger in one that the other. > >Since we're stating the obvious, a cylindrical object is stronger in >compression than in tension. ;-) > >Any boiler unable to withstand a severe over or underpressure without >mechanical distortion is too flimsy and probably a safety hazard. Nah. Grab an empty 2-liter soda bottle. Blow into it, and see if you can change its shape. Now suck the air out of it and see if you can change its shape. -Shel
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Date: 29 Sep 2006 15:41:30
From: Barry Jarrett
Subject: Re: can someone explain "false pressure" ?
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On Fri, 29 Sep 2006 08:05:46 -0700, Sheldon T. Hall - DO NOT MAIL <aquaman@tandem.artell.net > wrote: >Now suck the air out of it and see if you can change its shape. coffee related: at the shop, we usually blew steam into empty milk jugs before capping them and tossing them in the trash. it was a good ongoing physics lesson for the staff, and it saved space in the trash bins.
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Date: 29 Sep 2006 18:15:24
From: Danny
Subject: Re: can someone explain "false pressure" ?
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Barry Jarrett wrote: > On Fri, 29 Sep 2006 08:05:46 -0700, Sheldon T. Hall - DO NOT MAIL > <aquaman@tandem.artell.net> wrote: > > >Now suck the air out of it and see if you can change its shape. > > coffee related: at the shop, we usually blew steam into empty milk > jugs before capping them and tossing them in the trash. it was a good > ongoing physics lesson for the staff, and it saved space in the trash > bins. > Love it - going to try that tomorrow!!! -- Regards, Danny http://www.gaggia-espresso.com (a purely hobby site) http://www.malabargold.co.uk (UK/EU ordering for Malabar Gold blend)
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Date: 28 Sep 2006 19:16:32
From: Jack Denver
Subject: Re: can someone explain "false pressure" ?
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Along which axis? "I- >Ian" <someone@nowhere.com> wrote in message news:frioh2tn81fema16m9cbfs4n1ofvs2hm1q@4ax.com... > On Thu, 28 Sep 2006 17:37:55 -0400, "Jack Denver" > <nunuvyer@netscape.net> wrote: > >>But, you are talking about a boiler with a specific shape (generally >>cylindrical) - The boiler walls have different stresses when under >>pressure >>(generally tension) and under vacuum (mostly compression) and may be >>stronger in one that the other. > > Since we're stating the obvious, a cylindrical object is stronger in > compression than in tension. ;-) > > Any boiler unable to withstand a severe over or underpressure without > mechanical distortion is too flimsy and probably a safety hazard.
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Date: 27 Sep 2006 12:24:31
From: Johnny
Subject: Re: can someone explain "false pressure" ?
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"I- >Ian" <someone@nowhere.com> wrote in message news:veflh29r2p9obgeaeh9l2puj7nlmg9t7he@4ax.com... > On Wed, 27 Sep 2006 08:34:13 -0700, "GeeDubb" <geedubb@qwest.net> > wrote: > > > Isn't the vb there to open when the boiler is > >cooling to prevent boiler collapse? > > If the boiler were to collapse with +1bar on the outside, it would > probably explode with +1bar on the inside I don't think it's that simple. A lot depends on geometry. It's easier to dent a ring by crushing than it is to distend it by expansion. For instance i'm thinking a soda can take way more than 1 bar inside but they have a problem with the1 bar outside: http://scifun.chem.wisc.edu/HOMEEXPTS/COLLAPSE.html it'd be fun to test out what a soda can would take, might have to try that some time with the compressor :-)
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Date: 27 Sep 2006 13:53:19
From: Neal Reid
Subject: Re: can someone explain "false pressure" ?
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In article <451a99e5$0$23852$882e0bbb@news.ThunderNews.com >, "GeeDubb" <geedubb@qwest.net > wrote: > What will clamping the vb do? Isn't the vb there to open when the boiler is > cooling to prevent boiler collapse? The vb on my Unic closes at some low > pressure when the boiler is heating which requires later burping to speed up > the heating process. My machine has been through a number of forms of V.B. Clearly, it performs as per your 1st point - but it also allows air out on heating to avoid the need for burping. I mention both 'avoid' and 'a number of forms' because iteration has lead me to a V.B. that leaves no need to burp. -- M for N in address to mail reply
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Date: 26 Sep 2006 22:42:13
From: Johnny
Subject: Re: can someone explain "false pressure" ?
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"Barry Jarrett" <barry@rileys-coffee.com > wrote in message news:qjqjh2pi71haecc1araple23d55k1816u7@4ax.com... > > i happen to have a temp probe in the steam boiler of my home zocco. > i've just turned the machine off, and when it has cooled, i'll clamp > the vac breaker closed and datalog the boiler temp as it heats up. > One thing no-one has mentioned is another contributor to this effect: when you heat up the water in the boiler the liquid itself expands so the space for the gas is reduced increasing the pressure further. For a 0.75 full boiler this can expand to to 0.79 at full temp. For a 1.2bar gauge tstat setting I'd expect the temp to only reach about 237F instead of about 254F on start up without burping.
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Date: 26 Sep 2006 15:45:12
From: Jack Denver
Subject: Re: can someone explain "false pressure" ?
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Nobody said that a single "burp" would purge 100% of the air. You don't need to - if you purge 80 or 90% of it, that will get the machine close to full operating temperature and then the next time you "burp" it you'll blow out 80 or 90% of what remains, etc. As Paul mentioned, the superautos are programmed blow the wand out several times over an interval - this is what human operators do also. When you say incrementally, I suppose you are right but as a practical matter after 2 or 3 cycles the percentage of air would be so low that it would no longer have a detectable effect on temperature. "I- >Ian" <someone@nowhere.com> wrote in message news:q6lih2dv6botp857g741dmotc4bi8ho9bn@4ax.com... > On Tue, 26 Sep 2006 03:37:18 GMT, Barry Jarrett > <barry@rileys-coffee.com> wrote: > >> > The sticky bit in the explaination is the idea that one can completely > purge the 'air' from the boiler with a 'burp' and end up with a 100% > steam cushion and that the unit will immediately start it's ramp to > normal operating temperature. > > Of course if one is repeatedly steaming, which no one has yet > mentioned, the gas mixture would eventually approach 100% steam and > the water temperature would rise incrementally with each steam bleed. > > Thanks for the education. ;-) > > "The difference between theory and practise is... ...that in theory > there is no difference."
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Date: 25 Sep 2006 21:51:12
From: Jack Denver
Subject: Re: can someone explain "false pressure" ?
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You're making this all much more complicated than it really is. False pressure is due to a cushion of atmospheric pressure air in the boiler, period. It doesn't have to be cold or at above normal pressure or anything. I suggest that you take up Brent's invitation and see this for yourself and it will be obvious. All these cockamamie theories can only come from someone who has never seen the real thing in action. "I- >Ian" <someone@nowhere.com> wrote in message news:6jqgh2pt1r22ceamoistvcokmabqe9om64@4ax.com... > > >>(there's 1.2 bar of total pressure in the boiler but the temperature >>only corresponds to .2 bar gauge of steam pressure) > > Are you saying the gauge reads 1.2bar [in which case the "total > pressure" is 2.2bar] and the water temperature is at 0.2bar? That's a > ~35°F temperature differential !! > > >>When you purge the >>false pressure the machine omits a little burp of mixed steam/air , the >>"false" pressure in the machine drops instantly to near 0 gauge because >>the >>water is barely above boiling, the pstat kicks back on and then it takes a >>while to heat back up to "true" pressure. It's very obvious when you see >>it >>happening. > > I could see this happening if the machine got considerably colder than > normal ambient temperature or was exposed to higher than normal > atmospheric pressure. The seals meant to keep the steam in could allow > higher external pressure to leak into the boiler. > > In this case, the boiler would be pre pressurized and the pStat would > shut off early as described. Releasing the pressure would allow the > overpressure to escape and the pressure would drop to that supported > by the water temperature. > > I could also see the heater boiling up a head of steam due to > localized heating and until the whole unit is up to temp, the water > temp could be lower. Burping this pressure would force the pStat back > on. > > On a machine with a VacBrk, no pressure at all is built until the unit > is quite hot. The boiler, plumbing and group are much closer to > operating temperature, so there is less heat load on the boiler once > pressure starts to build. The boiler water is more agitated due to > more steam formed and bubbled off and therefore much closer throughout > to normal operating temperature. > > A higher temperature may also have some effect on the pStat mechanics > due to lubrication stiction and mechanical friction due to thermal > expansion. > > In response to the OP, can we agree on : > The pressure is not "false", it's just the rest of machine has not > caught up to the boiler pressure. Burping the pressure is a method to > accelerate the ramp up to operating temperature, a temperature it > would achieve eventually without the burp. > > Whether or not it is of any benefit depends hugely on the machine > type.
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Date: 26 Sep 2006 10:07:02
From: Brent
Subject: Re: can someone explain "false pressure" ?
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> >> Until you "burp" the air out the steam >> wand the air pressure in the boiler confused the pstat and the machine >> does >> not heat up fully. > > Presumably, you only have to do this once when the machine is new? > > Assuming a sealed HX system, once the air is 'removed' from the boiler > and no new water is introduced, without a VacBrkValve, the system will > remain purged and only temperature change will effect a pressure > difference in the boiler. > Nope, I get it on a single group HX, as well as my two group. From off, you get a build up (as Barry described) of pressure in the boiler, so the guage reads "correct", open the steam wand (especially on the two group) and the wand almost spits at you, and 90% of the pressure goes. Leave it a few minutes and the pressure builds up properly, then when you open the wand the pressure is there, constant, and useable - ie I can open the steam wand and leave it open sending steam everywhere :) I have no idea on the temperature, but any time I have to turn my two group off to do repairs (pump, brainbox whatever) I know when I start it up, I have to go and bleed the false pressure, and reasonably soon after turning it on, so the pressure builds up correctly, often depending on my impatience, I will have to do a minor second bleed before it is usable. The single group is the same, it just doesn't take as long to heat up. As for the dedicated boilers like zocco's - pretty sure it happens everytime I do work on a friends one, except the one time when the valve stuck open - that time it just hissed until I reset it :) Brent
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Date: 25 Sep 2006 17:45:26
From: Jack Denver
Subject: Re: can someone explain "false pressure" ?
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No, in practice you have to do this every time the machine is allowed to cool. Theoretically a machine without a VBV should hold a vacuum when the boiler cools and the steam condenses as long as you keep the steam valve closed but in practice the seals are not that tight (especially when everything contracts upon cooling) and air finds its way in every time - "nature abhors a vacuum". As long as the machine remains on 24/7 there's no further need to purge. "I- >Ian" <someone@nowhere.com> wrote in message news:atbgh21tp3kgmmr4rlm08maln4fb195chg@4ax.com... > On Mon, 25 Sep 2006 14:45:14 -0400, "Jack Denver" > <nunuvyer@netscape.net> wrote: > >> Until you "burp" the air out the steam >> wand the air pressure in the boiler confused the pstat and the machine >> does >> not heat up fully. > > Presumably, you only have to do this once when the machine is new? > > Assuming a sealed HX system, once the air is 'removed' from the boiler > and no new water is introduced, without a VacBrkValve, the system will > remain purged and only temperature change will effect a pressure > difference in the boiler. >
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Date: 25 Sep 2006 22:05:20
From: I->Ian
Subject: Re: can someone explain "false pressure" ?
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On Mon, 25 Sep 2006 17:45:26 -0400, "Jack Denver" <nunuvyer@netscape.net > wrote: >As long as the machine remains on 24/7 there's no further need to purge. I would be most curious to look at a log of boiler water temperature with and without burping to determine the point at which they merge. OR If they never do, then pStats are much better than I ever imagined.
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Date: 26 Sep 2006 12:39:55
From: Brent
Subject: Re: can someone explain "false pressure" ?
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> >>As long as the machine remains on 24/7 there's no further need to purge. > > I would be most curious to look at a log of boiler water temperature > with and without burping to determine the point at which they merge. > > OR > > If they never do, then pStats are much better than I ever imagined. Bring a thermometer and play on mine :)
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Date: 26 Sep 2006 01:01:27
From: I->Ian
Subject: Re: can someone explain "false pressure" ?
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On Tue, 26 Sep 2006 12:39:55 +1200, "Brent" <me@privacy.net > wrote: >> >>>As long as the machine remains on 24/7 there's no further need to purge. >> >> I would be most curious to look at a log of boiler water temperature >> with and without burping to determine the point at which they merge. >> >> OR >> >> If they never do, then pStats are much better than I ever imagined. > >Bring a thermometer and play on mine :) > Are you in SoCal?
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Date: 26 Sep 2006 14:29:09
From: Brent
Subject: Re: can someone explain "false pressure" ?
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no New Zealand - just down the road a bit from SoCal :) >>> I would be most curious to look at a log of boiler water temperature >>> with and without burping to determine the point at which they merge. >>> >>> OR >>> >>> If they never do, then pStats are much better than I ever imagined. >> >>Bring a thermometer and play on mine :) >> > > Are you in SoCal?
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Date: 25 Sep 2006 14:38:04
From: Paul Sack
Subject: Re: can someone explain "false pressure" ?
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"I- >Ian" <someone@nowhere.com> writes: > When you evac the boiler, you remove a mass of air with a density > directly related to the temperature. It contains a certain amount of > energy. > > If you add enough air @ 240F back to raise the pressure to 1.2g there > will be some air left in the balloon. But you have supplied energy to > the system to raise the temperature of the air extracted at room temp. What's missing in this thread is mention of Dalton's Law of Partial Pressure. The gist though is that you add the pressure you get from steam and air. The p-stat reacts to total pressure, not partial pressure.
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Date: 24 Sep 2006 20:26:40
From: Mldhab
Subject: Re: can someone explain "false pressure" ?
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Alan wrote: > Every once in a while, I hear references made to opening the steam valve a > bit to get rid of "false pressure" before pulling the shot. If the anti-syphon (also called anti-vacuum or breaker valve) is functioning correctly you will probably not have a problem with 'false pressure'. This valve allows air to escape the boiler as the water heats up, (you hear hissing from inside the machine while it is initially heating up) and then closies when the boiler water produces enough steam flow past the valve to raise the pressure a bit and close it. If the anti-syphon valve isn't working properly, it will either be leaking a lot of steam and you will not be able to miss the problem, or it will be stuck closed. If stuck closed, the previously mentioned air will not be able to escape the boiler without opening the steam valve a bit. If the boiler has a substantial air blanket that hasn't been relieved thru the steam valve, it will do a poor job of transferring heat to the HX tube, and frequently dis-allows the formation of the required temperature gradient necessary to generate the convection flow in the HX / Group Head circuit. Mike
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Date: 24 Sep 2006 16:26:57
From: Jack Denver
Subject: Re: can someone explain "false pressure" ?
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We live surrounded by a ocean of pressure. The air all around us (including the air in your boiler) is at around 1 bar of pressure. An "empty" boiler is not empty at all - its filled with a big cushion of air at atmospheric pressure. Until you let the air out of the boiler it confuses the pressurestat because the total pressure that the pressurest "sees" is the sum of the air pressure inside the boiler plus the steam pressure. So if you have your pstat set at say 1.2 bar, as soon as there is .2 bar of steam pressure, the pstat will kick off even though there is very little "head" of steam built up. Once you let the air out of the boiler, the "false" pressure blows out the wand and the pstat can sense the "true" steam pressure only. Actually the pressure is not "false" it is just not the kind of pressure that you want to sense (steam pressure). If you operated your espresso machine in the vacuum of outer space, there would be no "false" pressure. "Alan" <in_flagrante@hotmail.com > wrote in message news:DFBRg.5902$7I1.4215@newssvr27.news.prodigy.net... > Every once in a while, I hear references made to opening the steam valve a > bit to get rid of "false pressure" before pulling the shot. > This question may betray my ignorance, but what is meant by "false" > pressure? I mean, pressure is pressure, isn't it? I'd love to know, first > of all, what it is, and secondly, why it's desirable to get rid of it. > Thank you for your answers. >
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Date: 25 Sep 2006 08:18:49
From: Bill Barner
Subject: Re: can someone explain "false pressure" ?
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"Jack Denver" <nunuvyer@netscape.net > wrote in message news:j9ednTXaaZOPd4vYnZ2dnUVZ_oqdnZ2d@comcast.com... [...] > If you operated your > espresso machine in the vacuum of outer space, there would be no "false" > pressure. [...] I wonder whether they have an espresso machine on the space shuttle. I'll bet they get their lattes from a tube. :)
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Date: 25 Sep 2006 18:15:27
From: Paul Monaghan
Subject: Re: can someone explain "false pressure" ?
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On Mon, 25 Sep 2006 08:18:49 -0400, "Bill Barner" <bbarner@cox.net > wrote: >I wonder whether they have an espresso machine on the space shuttle. If they do I hope they don't try the naked portafilter...
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Date: 24 Sep 2006 21:15:23
From: Barry Jarrett
Subject: Re: can someone explain "false pressure" ?
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On Sun, 24 Sep 2006 16:26:57 -0400, "Jack Denver" <nunuvyer@netscape.net > wrote: >sum of the air pressure inside the boiler plus the steam pressure. So if you >have your pstat set at say 1.2 bar, as soon as there is .2 bar of steam >pressure, the pstat will kick off even though there is very little "head" of >steam built up. you're doing what i usually do, forgetting that psig and psia are different. ;) the explanation, though, is correct, iirc. the partial pressure of the thermally expanded air will cause the pstat to kick off at the correct boiler pressure, but at an undesired lower temperature than if the pressure in the boiler was due entirely to steam.
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Date: 25 Sep 2006 01:43:54
From: Alan
Subject: Re: can someone explain "false pressure" ?
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"Barry Jarrett" <barry@rileys-coffee.com > wrote in message news:6lrdh25a2061qs3jles83qmtv7gnhqquik@4ax.com... > On Sun, 24 Sep 2006 16:26:57 -0400, "Jack Denver" > <nunuvyer@netscape.net> wrote: > > >sum of the air pressure inside the boiler plus the steam pressure. So if > >you > >have your pstat set at say 1.2 bar, as soon as there is .2 bar of steam > >pressure, the pstat will kick off even though there is very little "head" > >of > >steam built up. > > you're doing what i usually do, forgetting that psig and psia are > different. > > ;) > > the explanation, though, is correct, iirc. the partial pressure of > the thermally expanded air will cause the pstat to kick off at the > correct boiler pressure, but at an undesired lower temperature than if > the pressure in the boiler was due entirely to steam. Thank you both (Jack Denver and Barry Jarrett) for your explanation --- now it makes sense to me .. .
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