Date: 12 Sep 2006 17:36:05
From: Alan
Subject: newish Silvia, OPV fitting different from older ones
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I was unscrewing the OPV fitting from my Silvia to install a pressure gauge instead. I installed an adjustable OPV back on the output of the Ulka pump and figured that the old OPV was a great place to hang a gauge. Eric S. gave me the great idea to cut off the hose barb and tap the hole to 1/16" female NPT so that a normal fitting will go into it for the capillary that is leading to my pressure gauge. When I looked at it there were two hex nuts, the back one (closest to the bioler) was in contact with the L-shaped piece that also contains the boiler input. The front one was the one with the hose-barb attached which keeps the pressure against the spring in the OPV. Well, I assumed that the back one was attacked to the boiler, so I grabbed it (and the round part of brass with some vice grips and proceeded to start unscrewing the crud out of the fitting with the hose barb. It turned very hard the entire way out, but others in the past had described this, so I wasn't too worried, however at some point it just stopped unscrewing. I undid the vice grips and the whole thing fell out including the second hex nut, but now it is halfway down the fitting. The threaded portion of the fitting with the barb attached is about an inch long and the threads in the OPV don't start until pretty deep in the brass part that is attached to the boiler. This seems really different from the old pictures posted by Matt Smith long ago. So evidently Rancilio at some point stopped just using a gasket to set the pressure and instead seem to have screwed and glued a hex nut onto the fitting and made it much longer. Now my problem is that it seems to have gotten cross-threaded in the halfway position and I don't seem to be able to screw it either direction. Maybe I can carefully cut it off or something... Anyway, just thought I would let people know that those instructions may need some updating.
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